Ask the Expert: Nik Brightwell — New Scale Technologies | Militram
Ask the Expert

Smart Micro Motion for EO/IR & Low-SWaP Defense Systems

New Scale Technologies builds miniature smart motion modules with the motor, sensor, controller, and software integrated inside a single body. Nik Brightwell answers ten questions on where these modules fit in defense and electro-optical systems, how they integrate, and what to expect on customization, lead time, and support.

Low-SWaP EO/IR optics Beam steering Piezo motors OEM-ready
Nik Brightwell
Nik Brightwell
New Scale Technologies

Commercial and technical lead pairing advanced manufacturing and product strategy with hands-on engineering, focused on matching demanding applications to practical, scalable motion solutions.

2002
Founded
100K+
Modules shipped
USA
Made in Victor, NY
ISO 9001
Quality system
New Scale Technologies
New Scale Technologies — miniature smart motion modules, Victor, NY. Represented in Israel by Militram.
Visit New Scale
New Scale M3 smart motion module beside a dime
New Scale M3 smart motion modules — miniature, all-in-one, made in Victor, NY

Ten questions for New Scale on smart motion in defense and electro-optical systems — from the SWaP advantage and integration model through precision, customization, compliance, lead time, and environmental ratings.

01
SWaP Advantage

What is the advantage of using New Scale's smart motion modules?

Nik Brightwell

The clearest advantages are size, weight, and power. New Scale's modules sit among the lowest in the market on all three, which makes them a strong fit for SWaP-constrained platforms. Just as important, the drive and control electronics are built into the product itself, so no external controller board is required. That sets New Scale apart from many compact motion platforms that still depend on separate electronics, and it removes a layer of integration work from the system designer.

SWaP advantage: the motor, sensor, controller, and firmware live inside one module, so there is no separate control board to design, qualify, or find space for.
SWaPIntegrated electronicsPiezo motorLow power
02
Applications

In which application environments have New Scale modules been deployed, and what are the key integration considerations?

Nik Brightwell

In electro-optical and infrared systems, the modules drive focus, optic movement, filter and attenuator wheels, and smart shutters. New Scale is also beginning to see adoption in low-Earth-orbit satellite payloads. Outside defense, the same modules appear across a wide range of medical and scientific instruments.

For the defense and EO/IR work most relevant to Militram's customers, the main integration advantage is that everything needed to drive and control motion already sits inside the module. Integration comes down to supplying DC power and sending motion commands over a standard serial interface, rather than designing and qualifying separate motion electronics.

EO/IRFilter wheelsSmart shuttersLEO satellites
03
Precision & Control

What level of precision, repeatability, and motion control can New Scale products provide?

Nik Brightwell

New Scale's closed-loop modules deliver sub-micrometer precision, with exact resolution, repeatability, and travel varying by product family. Rather than generalize across stages and actuators that differ widely, New Scale publishes the full performance figures in the datasheet for each model. Share the motion, load, and accuracy your application needs, and New Scale will point you to the right family and walk through the relevant specifications.

Sub-micrometerClosed-loopRepeatabilityDatasheets
04
Integration

Do New Scale modules include the motor, sensor, controller, and software as one integrated solution?

Nik Brightwell

Yes. The piezo motor, position sensor, drive and control electronics, and control firmware are all contained in the body of the module. No external electronics are needed. The designer supplies DC power and high-level motion commands, and the on-board closed-loop controller handles the rest.

All-in-oneSerial interfaceNo external electronicsPlug-and-play
New Scale M3-RS rotary smart stage
M3-RS rotary smart stage — beam steering and optical wheel positioning
New Scale M3-LS linear smart stage
M3-LS linear smart stage — sub-micrometer positioning with absolute encoding
05
Customization

Can New Scale products be customized to a customer's mechanical, electrical, or software requirements?

Nik Brightwell

Yes. New Scale routinely tailors modules to a customer's mechanical, electrical, and software requirements. Depending on the scope of the changes, customization usually involves NRE (non-recurring engineering) to cover the one-time design and development effort. The right starting point is a conversation about the specific requirements, which determines how much NRE applies, if any.

NREMechanicalElectricalFirmware
06
OEM Support

Can New Scale support OEM customers from initial feasibility through full system integration and serial production?

Nik Brightwell

Yes, and that end-to-end model is one New Scale offers regularly. The team supports customers from early feasibility through integration and into serial production, staying closely involved on the engineering side to help the program succeed.

FeasibilityIntegrationSerial productionEngineering support
07
Compliance

Does New Scale hold, or support compliance with, MIL-STD, ITAR, or aerospace-grade quality frameworks?

Nik Brightwell

New Scale's modules are commercial off-the-shelf (COTS) products used across many markets, and the company does not currently hold defense-specific certifications such as MIL-STD qualification or ITAR registration. Its manufacturing operates under an ISO 9001:2015 quality management system. For programs with specific compliance requirements, the practical next step is to share those requirements with New Scale and confirm what can be supported.

COTSISO 9001:2015MIL-STDITAR
08
Lead Time

What is the typical lead time for standard products and customized solutions?

Nik Brightwell

Standard products typically ship in two to four weeks, subject to availability. Customized solutions depend on the scope of the work, so lead time is set once the requirements are defined.

2–4 weeksStandardCustomAvailability
09
Integration Support

What support does New Scale provide during integration and testing, and do you offer evaluation kits or application engineering?

Nik Brightwell

New Scale offers evaluation kits, usually purchased, along with application engineering support. The team works directly with customers on their designs to make sure the implementation is optimized for New Scale's modules, which shortens the path from prototype to a working integration.

Evaluation kitsApplication engineeringDesign optimization
10
Environment & Ruggedization

What are the operating temperature ranges, shock and vibration tolerances, and minimum size envelopes for your key product families?

Nik Brightwell

These ratings are specific to each product family, and New Scale publishes them in the per-model datasheets. As a general matter, the modules are designed to operate through shock, vibration, and temperature extremes and to hold position without power, which is part of what makes them suitable for portable and ruggedized systems. For any figure not listed on a datasheet, New Scale can confirm it against your application's environment.

Bottom line: the modules hold position without power and are built to ride through shock, vibration, and temperature extremes — match the exact ratings to your environment from the model datasheet.
ShockVibrationTemperatureHold without powerRuggedized